Assembly

Efficient. Verified. Ready for series production.

An efficiently planned assembly process is the key to significantly reduce production costs.Through the combination of optimized labor structures and precise process planning, you achieve with astria sustainable savings and higher profitabilitywith astria. We support you in improving workflows, leveraging synergies and identifying savings potential – whether it’s about subassembly production or complete product assembly. astria specializes in the assembly of mechanical subassemblies and housing systems – including wiring and integration of electronic assemblies. Our European management system ensures consistent product quality through continuous inspection and testing throughout the entire production process.

Your direct benefits

Process-oriented optimisation

We improve workflows along the value chain with a focus on quality, time, and cost.

Scalable production

We remain flexible: if production volumes increase unexpectedly, our network allows us to respond immediately and reliably adapt availability to new requirements.

Plannable & efficient

Coordinated processes according to European standards ensure reliable lead times and competitive unit costs.

Noticeable cost efficiency

Optimized assembly, standardized workstations, and short process paths ensure measurable savings in time and costs.

Prototyping & testing

3D printing, mechanical prototypes, specific tests and measurements, EOL tests, and burn-in procedures.

End-to-end project handling

From individual parts and assemblies to complete products – including sourcing and coordination.

Faster to series production

Only a few weeks from first samples to full-scale production.

Reliable quality

Defined inspection plans and end-of-line testing ensure consistent precision throughout every production stage.

High flexibility

From prototypes to small and medium batch sizes – manual to semi-automated processing, perfectly adapted to your requirements.

Best Practice

Precision stainless-steel rollers with PVC coating

For a German manufacturer of automation systems, astria produces precision stainless-steel rollers with PVC coating for hygienic packaging and production lines. Key factors include outstanding corrosion resistance, smooth operation, and maintenance-free performance. Through close collaboration with the customer, rapid industrialisation, and optimised manufacturing, we achieve reliable series production – with a 25% cost advantage and significantly reduced lead times.

Präzise Edelstahlrollen mit PVC-Überzug

Further technologies for your project

Forming

  • 3D plastic printing
  • Die-casting
  • Investment casting
  • Permanent mold casting
  • Laser-sintering metals
  • MIM metal injection molding
  • Low-pressure die-casting
  • Sintering

Joining

  • Brazing
  • Bonding
  • Laser welding
  • MIG/MAG welding
  • Riveting
  • Press fitting
  • Screwing
  • Ultrasonic welding
  • Soft soldering

Plastic & Polymers

  • Blow molding
  • Extrusion
  • GRP/CFRP lamination
  • Plastic injection molding
  • Foaming
  • Deep-drawing
  • Vacuum forming

Cutting & Machining

  • Drilling
  • CNC machining
  • Turning
  • Milling
  • Glass bead blasting
  • Laser cutting
  • Grinding
  • Punching

Coating

  • Black oxide coating
  • Anodizing
  • Hot-dip galvanising
  • Electroplating
  • Wet painting
  • Powder coating
  • PVD coating
  • Dip coating
  • Laser marking
  • Printing

Electronics

  • BLDC motors
  • Box Build
  • HMI displays
  • Cable assembly
  • Stepper motors
  • SMT assembly
  • THT assembly

Metal Forming

  • Bending forming
  • Sheet metal processing
  • Forging
  • Metal spinning
  • Stamping and bending
  • Extrusion
  • Deep-drawing

Custom solutions

Didn’t find the right solution?  Contact us and let’s talk about your requirements.

Let's talk about your project

Are you planning a new project or would you like to manufacture existing assemblies more economically? In a personal consultation, we will clarify how you can ensure quality, reduce costs and organise your production more efficiently.